Dedicated to advancement

Our customers not only receive excellent products that offer everything the market demands, they also have access to helpful support and first-rate service. This includes:

  • Comprehensive training and consultation covering the details involved in the many applications for our products
  • Assistance with country-specific regulatory issues applying to chemical products
  • All required approvals and documents are provided or generated — free of charge — for the customer
  • Free analysis of heat transfer fluids during system operation including lab reports and recommendations for the ongoing operation of the equipment
  • Assistance with troubleshooting and correcting problems

An experienced laboratory team develops unique, customized solutions for our customers. Each and every new product launch is accompanied by extensive laboratory and field testing. Continuous sampling of raw materials and production guarantees the high quality of our products. We analyze and document the samples according to international standards.

Our product development center is where we conduct our research and development and quality assurance. Here, we focus on progress and innovation to assist our customers in developing products capable of responding to the global demands of their respective markets.

To accomplish this, we continuously exchange knowledge with renowned academic and research institutions. We also support numerous educational institutions and research projects. All this gives us the opportunity to gain new insights and optimize our development work on an ongoing basis.

 

Selected projects topics:

  • Examination of Long-Term Resistance of Solar Thermal Fluids to Thermal Stress
  • Thermophysical Properties and Corrosion Behavior of Coolants
  • The Behavior of Heat Transfer Media in Solar Active Thermal Systems in View of the Stagnation Conditions
  • Examination of Large Combined Water and Room Heating Solar Thermal Systems
  • Development of a Bionic Solar Collector with Aluminum Rollbond Absorber

In the downloads section, you can access a range of technical articles by TYFO.

If you have any questions about these projects, our head of development Dr. Frank Hillerns will be glad to answer them.

 

Our laboratory testing procedures

Below you will find additional information on the extensive testing we put our products through.

 

Corrosion testing and property analysis

  1. ASTM D1384 corrosion testing
    In the ASTM D1384 corrosion test, our heat transfer media (in addition to prototype and competitor products) are subjected to extreme conditions for 336 hours at 88°C. This procedure lets us examine corrosion inhibition and oxidation stability properties. Metal coupons — modified to meet the respective requirements — are used as test samples. These metal samples normally consist of copper, brass, various aluminium alloys, iron, steels, and hard and soft solders of various compositions.

    Conclusions can be drawn about the quality of the heat transfer medium by examining visual changes of the test samples, the weight differential after testing, and changes in the pH value of the test medium. TYFOCOR® quality is plain to see.

  2. ASTM D4340 corrosion testing
    In this 168-hour static corrosion test, we examine the extent to which a coolant is able to protect the test sample from corrosion while enabling a specified amount of heat transfer from the metal coupon to the coolant.

    The metal test sample is heated to and maintained at a constant 135°C while the resulting equilibrium temperature of the coolant it is immersed in is measured. If this equilibrium temperature falls from the normal 105°C for instance to 90°C, it may indicate that a thick insulating coating has formed on the test sample. This test also involves a subsequent visual examination of the test sample and gravimetric corrosion analysis.

  3. Thermal stability in high-pressure autoclaves
    Thermal stability is an important criterion for the quality of heat transfer fluids — especially for solar thermal applications. To achieve temperatures of 220°C and higher over the course of several weeks in aqueous solutions for testing purposes, very high pressures are required. These pressures can only be reliably achieved in special steel containers known as autoclaves.

  4. Foaming testing
    Heat transfer media are often pumped at high flow rates in order to transport heat as effectively as possible through a system or simply to maximize cooling. It is important that coolants do not foam, since foaming would limit heat transfer and impair their effectiveness. Consequently, nearly all heat transfer products are formulated with anti-foaming agents. A foaming test is used to determine the effectiveness of these formulations.

  5. Low-temperature properties
    Heat transfer media must remain liquid at low temperatures if they are to fulfill their purpose. For some applications, coolants must withstand temperatures as low as –40°C. It’s critically important the coolant does not freeze for the system to continue operating normally. Freezing points are measured in the laboratory by determining the temperature at which a liquid begins to form ice crystals.
 

Measurement of physical and chemical parameters

  1. Density, refractive index, and viscosity
    Density and refractive index are easily determined physical parameters of liquids which provide precise indications of the purity and identity of the respective liquids. For mixtures with known ingredients, these measurements allow us to determine the ratio of the components used. They also allow us to ascertain the degree of protection against freezing that glycol-water mixtures provide.

  2. Automated titrations
    Using a Titrino (an automatic titration device), we are able to precisely measure a number of characteristics of raw materials and finished products. This ensures flawless raw materials are consistently used to produce our high-quality products. The measurements conducted include pH value in accordance with ASTM D1287; reserve alkalinity in accordance with ASTM D1121; Karl Fischer titration for moisture content in accordance with DIN 51777; and acid, base, and saponification numbers.

 

Analytic procedures

  1. HPLC — High pressure liquid chromatography
    High pressure liquid chromatography (HPLC) allows us to precisely analyse products and mixtures. We are able to quickly determine the type and quantity of by-products in raw materials as well as the type and quantity of corrosion inhibitors in finished products with this method. The main areas of application beyond research and development include quality assurance for raw materials and finished products in addition to value-added services for our customers.

  2. GC — Gas chromatography
    Similar to high pressure liquid chromatography (HPLC), gas chromatography (GC) is normally used to analyse the composition of vapourisable liquids. In this manner, we are able to determine the purity, type and quantity of the various by-products or of impurities in our raw materials.

  3. AAS — Atomic absorption spectroscopy
    With the help of atomic absorption spectroscopy, the slightest traces of elements such as iron, copper, and zinc can be precisely measured in raw materials and finished goods. Metal contaminants like these could easily have a negative impact on the properties of our finished products. That makes AAS analysis an important part of our quality assurance.